開齒穿條一體機(jī) 使用說明書

User manual for the integrated machine of opening teeth and threading strips

1、主要用途與使用范圍

1. Main purpose and scope of use

用于在鋁型材槽內(nèi)滾齒穿條，隔熱型材坯料開齒帶穿條，開齒機(jī)是提高隔熱條和鋁合金型材剪切的關(guān)鍵設(shè)備。通過高速運(yùn)轉(zhuǎn)開齒刀將鋁合金型材嵌隔熱條的槽口部位進(jìn)行開齒，使鋁型材大大提高剪切力。開齒刀（即開齒滾輪）上下調(diào)節(jié)（0-250mm），左右調(diào)節(jié)（6-125mm）。

Used for rolling teeth and threading strips in aluminum profile grooves, cutting teeth and threading strips on insulation profile blanks, the cutting machine is a key equipment for improving the cutting of insulation strips and aluminum alloy profiles. By high-speed operation of the toothed cutter, the slot of the aluminum alloy profile embedded in the insulation strip is toothed, greatly increasing the shear force of the aluminum profile. The toothed cutter (i.e. toothed roller) can be adjusted up and down (0-250mm), and left and right (6-125mm).

2、主要技術(shù)參數(shù)

2. Main technical parameters

電源：         220V            50HZ

Power supply: 220V 50HZ

總功率：         1.5KW

Total power: 1.5KW

總重量：        400㎏

Total weight: 400kg

開齒刀規(guī)格：    Φ 105mm

Gear cutter specification: Φ 105mm

可加工型材端面：寬（260mm）x高（210mm）

Machinable profile end face: width (260mm) x height (210mm)

3、主要組成工作原理及結(jié)構(gòu)特點(diǎn)：

3. Main components, working principles, and structural characteristics:

（1）本機(jī)由機(jī)體、工作臺、滑動板、氣動系統(tǒng)、電控盤、傳動滾輪等主要組成部分。

(1) This machine consists of the main components such as the body, worktable, sliding plate, pneumatic system, electric control panel, and transmission roller.

（2）工作原理

(2) Working principle

由開齒刀的運(yùn)轉(zhuǎn)帶動型材的走動，以達(dá)到開齒穿條效果。

The movement of the profile is driven by the operation of the toothed cutter to achieve the effect of toothed threading.

（3）結(jié)構(gòu)特點(diǎn)

(3) Structural characteristics

本機(jī)是在吸收國內(nèi)外同類產(chǎn)品優(yōu)點(diǎn)的基礎(chǔ)上開發(fā)的新機(jī)型，采用氣、電聯(lián)合操作控制，上下調(diào)節(jié)滾輪，適用于加工不同端面形狀和尺寸的型材。

This machine is a new model developed on the basis of absorbing the advantages of similar products at home and abroad. It adopts a combined operation control of gas and electricity, adjusts the rollers up and down, and is suitable for processing profiles with different end shapes and sizes.

4、生產(chǎn)工藝流程

4. Production process flow

（1）開齒：將型材上要插入熱條的槽口部分開齒打毛打牙，以增加隔熱條與型材槽口復(fù)合時的咬合效果，這道路工序是高復(fù)合型材抗剪切力的關(guān)鍵，通過使用硬質(zhì)打磨輪，在專用設(shè)備上將槽口部分開齒打毛打牙。

(1) Teeth opening: The part of the groove on the profile where the hot strip is to be inserted is brushed and toothed to increase the bite effect when the insulation strip is combined with the groove of the profile. This process is the key to the high shear resistance of the composite profile. By using a hard grinding wheel and specialized equipment, the teeth opening part of the groove is brushed and toothed.

（2）穿條：將隔熱條穿入需要復(fù)合的內(nèi)外兩根鋁型材的相應(yīng)槽口內(nèi)，利用穿條設(shè)備，確保隔熱條準(zhǔn)確地插入兩根鋁型材的已開齒的槽口內(nèi)，為下一工序進(jìn)行滾壓，提供準(zhǔn)確位置，并大大提高生產(chǎn)率。

(2) Strip threading: Thread the insulation strip into the corresponding slots of the inner and outer aluminum profiles that need to be composite. Use strip threading equipment to ensure that the insulation strip is accurately inserted into the already toothed slots of the two aluminum profiles, providing accurate positioning for rolling in the next process and greatly improving productivity.

5、工作臺滾輪上下左右可實(shí)現(xiàn)調(diào)節(jié)功能，加工異型材更加方便、可靠、穩(wěn)定、高效。

5. The workbench roller can be adjusted up, down, left, right, making it more convenient, reliable, stable, and efficient for processing special-shaped materials.

6、可實(shí)現(xiàn)自動夾條功能，效率提高明顯。

6. It can achieve automatic strip clamping function and significantly improve efficiency.

7，本機(jī)可以實(shí)現(xiàn)貼膜-打牙-穿條三種功能一次完成。

7. This machine can achieve three functions at once: film application, tooth brushing, and strip threading.

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